Complete molding solutions backed by 25+ years of experience
Our company’s history began with injection molding in 1994, and it remains a core competency. With our engineering expertise, we can handle both R&D and production molding projects. Our state-of-the-art facilities offer complete molding solutions for your interventional medical device components.
Interventional Medical Plastics Center of Excellence: Injection molding
Our vertically integrated Center of Excellence for Interventional Medical Plastics brings together the latest technology, highly experienced engineers and a broad range of capabilities to deliver best-in-class injection molding solutions. As a full-service molding contract manufacturer, we can partner with you at every step, from designing a new part to low‑, mid- and high-volume manufacturing, including:
- Material selection
- Part design
- Mold design
- Mold construction
- Qualification
- Part production
Injection molding division: Fast facts
- ISO 13485 certified
- FDA registered
- 320+ dedicated team members
- 65,200 sq. ft. molding space
- 19,200 sq. ft. ISO 8 cleanroom molding space
- Molding machines: 119 (84 horizontal, 15 vertical, 5 rotary, 13 vertical/rotary, 2 2‑shot)
- Average machine age: 15 years
- Machine tonnage range: 20–940 tons
- Machine shot capacity range: 0.08–131.00 oz.
- Electric/hydraulic/hybrid ratio: 54/54/11
- Automated machines (with a robot): 42 (35% of fleet)
- Machines in an ISO environment: 58 (49% of fleet)
- Metrology & material characterization
- See also Injection Molding FAQs
Broad molding capabilities
Our molding facilities include ISO 8 cleanrooms as well as controlled environment manufacturing. With our engineering expertise and more than 100 injection molding presses ranging from 20 to 940 tons, we can support almost any injection molding need, including:
- Prototype molding
- Standard injection molding
- 2‑shot injection molding
- Molding space: vertical & horizontal molding
- Insert & overmolding
- Instrumented molds (pressure & temperature monitoring)
- Rotary insert molding
- Micromolding
- Large part & enclosure molding
- Real-time process monitoring & controls
- Single- & multi-cavity molds
- High- & low-volume molding
- Automation (part removal, sorting, tote filling & conveyor systems)
- Closed loop material drying & water cooling systems
- Material compounding & characterization
- Metrology (laser, visual & contact methods)
Molded components for a wide range of applications
We manufacture molded components and devices for a broad spectrum of interventional markets and clinical applications, including:
- Cannulae
- Catheters
- Capital equipment
- Connectors
- Dilators
- Fasteners
- Hubs
- Introducers
- ISO luers
- Items with threaded inserts
- Multilumen junctions
- Needles
- Soft-touch buttons
- Steerable handles
Complete tooling & design services
Injection molding is a process that is highly dependent upon the tooling used to create the component. Molds can be built as single-cavity prototypes up to high-cavitation production molds built to last millions of cycles. We’ve developed tooling partnerships to ensure that tool builds conform to our high standards. Our tooling and design services include:
- Regimented process for building injection molds to our established tooling standards
- Mold and tool design for optimal processing conditions so molded components remain consistent over time regardless of normal variation
Have a question about our injection molding capabilities?