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Advanced Catheters
& Steerables

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Highly specialized catheter solutions
We specialize in the design, development, and manufacturing of complex, highly specialized catheters, steerable devices, and delivery systems for interventional markets. We’ve worked with customers on steerable balloon catheters, steerable neurovascular devices, and delivery devices for structural heart implants, to name a few. As your vertically integrated partner, we have the end-to-end services to guide you through the entire product development lifecycle.
 
Advanced Catheters & Steerables Center of Excellence

Our Advanced Catheters & Steerables Center of Excellence comprises our core capabilities including full design control services, materials expertise, engineered components, and full contract manufacturing of finished devices. With decades of experience, we have a track record of bringing cutting-edge devices and technologies to market, effectively and efficiently. Our capabilities include:

Engage with our catheters and steerables team to discover the possibilities!

Engineered advantage

The engineers at our Advanced Catheters & Steerables Center of Excellence understand the advanced capabilities that your engineering team needs when looking for the best partner to bring your innovative interventional device to market, including:

Advanced Catheters & Steerables Center of Excellence: Fast facts
Take a virtual tour of our Minnesota facility
Visit us virtually at our Brooklyn Park, Minnesota, facility. You can check out our extrusion lines, cleanrooms, molding & braiding facilities, laser lab, R&D lab, warehouse, and more.
Check out our Texas facility
Take a virtual tour of our Athens, Texas, facility, where we welcome you in to take a look at our manufacturing and assembly space, extrusion lines, warehouse, R&D lab, and more.

Engage with our catheters and steerables team to discover the possibilities!

Steerable shafts & delivery systems

Our cross-functional team can work with you to design and engineer the manufacturing process for steerable or deflectable devices for a wide range of demanding applications, such as endoscopic shafts. Our solutions include:

Reinforced shafts

Our experience and expertise in materials, braiding, coiling and extrusion allows us to engineer shafts and sheaths that meet your specifications for:

Microcatheters

We specialize in the development and manufacturing of neurovascular and cardiovascular microcatheters used to locate and treat aneurysms, clots, and other blood flow problems. We can partner with you to design and manufacture microcatheters and devices that reach areas of the human body that were previously inaccessible. Our microcatheter manufacturing solutions include:

Balloon catheters

Leveraging our expertise in polymers and extrusion, we can design, develop, and manufacture custom balloons and balloon catheters for a wide range of procedures. Our capabilities include:

Luers, Handles, Hubs
Luers, handles & hubs
Our knowledge of injection molding, overmolding, and insert molding allows us to design and manufacture custom hubs, luers, handles, and connectors that connect multiple components for medical catheters.
Advanced Catheters & Steerables Capabilities

Capabilities

  • Braiding
  • Coiling
  • Laser cutting and welding
  • Thermoforming
  • Multidurometer configurations
  • Multilumen configurations
  • Multilumen and durometer combinations
  • Low-profile shafts
  • 3D printing (rapid component prototyping and tooling)
  • Tapered shafts
  • “Small catheters”
  • Pull wires
    • Flat and round
    • Laser welded
    • Solid wire or stranded cable
  • Handle design & manufacturing
    • Multiple-function configurations
    • Molding
    • Ergonomic design
  • Steerable & deflectable configurations
    • Unidirectional
    • Bidirectional
    • Quad-directional
    • Asymmetrical
  • Custom bend radius
Materials
  • Liner
    • HDPE
    • Nylon
    • Multilayer
    • Pebax®
    • PTFE
    • TPE
    • Urethane
    • Custom inner liners with tie layers
  • Jacket
  • Reflow/Heat shrink tubing
    • FEP
    • HDPE
    • Pebax®
    • Peelable
Sizes/Performance
  • ID: Min 0.01″/.254 mm (.75 F)
  • OD: Max .520″/ 13.208 mm (40 F)

Reinforcement

  • Wire (stainless steel, nitinol )
    • Flat
    • Round
    • Diameters from .0005” (.0127mm)
  • Polymer
    • Aramid® (nylon)
    • Kevlar®
    • PLLA
    • PP
    • UHMWPE
  • Braided (16, 24, 32, 48 carrier)
Secondary Processes
  • Marker band integration (polymer, solid metal)
  • Tip forming
  • Pad printing
  • Hole punching
  • Reflowing
  • Hub & handle overmolding
  • Forming/curving
  • Coating
  • Laser etching
  • Welding
  • Bonding
  • Packaging

 

Looking for a single-source partner for your innovative catheter or steerable device?

Design Services

Design Services

Precision Extrusion

Precision Extrusion

Finished Devices

Finished Devices